Cathode Current Biasing Error
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Do it Yourself
Cathode Current Biasing Error
Cathode Current Biasing ErrorFrom ashinma--(at)--hem.ucalgary.ca Mon Apr 28 10:53:36 CDT 1997 From: Scott Hinman Newsgroups: alt.guitar.amps Subject: Cathode Resistor Bias Ponderables Date: Sun, 27 Apr 1997 15:19:58 +0000 Mime-Version: 1.0 Content-Transfer-Encoding: 7bit Xref: geraldo.cc.utexas.edu alt.guitar.amps:47268 Howdy Folks Sometime back I promised to make some measurements regarding the errors associated with the cathode resistor bias method. About a week ago somebody actually posted a question about the magnitude of screen currents to expect when using this method. I didn't see any replies to that post (maybe I missed some?) so I figured maybe I should quit procrastinating. So...... The cathode resistor method refers to measuring the voltage drop across a resistor (commonly one ohm) inserted between cathode and ground, and calculating bias current from Ohm's law. That current actually is the sum of the plate current and the screen current, assuming you can ignore grid current (which you should be able to, unless somebody got inside and ate the beans off your plate. I've got a question about this for the gurus later). Aside from the screen current, there are difficulties associated with accurately measuring the resistance of small value resistors. Resistors first. I took a handful (thats ten, right?) of 2% one-ohmers and another of 5% one-ohmers, and measured their resistance with a Hewlett Packard model 3468A multimeter. I did this both in two-wire mode, which is what would be available to the majority of DIYer's, as well as in 4-wire mode, which eliminates errors due to lead and contact resistance. Data: 5% quarter watt carbon film: individual values 2-wire:1.092,1.105,1.093,1.095,1.083,1.090,1.092,1.082,1.081,1.080 4-wire:0.987,0.980,0.982,0.982,0.982,0.975,0.985,0.974,0.982,0.974 2% half watt carbon film: individual values 2-wire:1.083,1.089,1.077,1.079,1.083,1.094,1.084,1.081,1.086,1.077 4-wire:0.978,0.981,0.982,0.991,0.994,1.009,1.001,0.990,0.990,0.985 Note that the two-wire method is always about 10% too high with this meter. A Fluke model 8000A invariably gave values of 1.1 or 1.2 ohms. Same thing for a cheapy radio shack. On the other hand, the 4-wire meter readings indicate the 5% resistors are all within about 2.5% of the stated value, although they are all a little low (Average = 0.980). The 2% resistors didn't offer that much improvement in precision, (although they're all essentially in spec if we don't quibble about the 0.978 guy), but the average value (0.990) is closer to the nominal value than the 5%. Lesson - if you measured 1.2 ohms with your Radio Shack meter, you're out 20% to start with. You're far better off to just buy semi-precision resistors and use the nominal value. (Yeah, I know. You already knew that.) Next thing I did was to solder a one ohm resistor in between the plate and the transformer so I could measure the plate current as the voltage drop across the resistor. (This is a Robert Fries suggestion, for which I thank him. I didn't like the idea of doing a series current measurement here with the plate supply wire not physically held in place by anything other than an alligator clip.) I also soldered a one-ohm resistor between cathode and ground, and got an accurate measurement of the screen resistor. Hooked the Hewlett Packard across the cathode resistor, Fluke 8000A across the plate resistor, and my faithful Radio Shack across the screen resistor, allowing simultaneous measurement of plate, screen, and cathode currents (Yes, I do have three eyes ). I did this for three different tubes and, for two of them, at three different bias levels. The amp is '69 Pro Reverb put to BlackFace specs. More data: (this would be easier with a spread sheet) Fender Special Design 6L6GC (mid 70's, made in USA. Sylvania I think). Plate mA 31.2 36.0 42.0 Screen mA 1.7 2.0 2.3 Cathode mA 32.6 37.7 44.0 % error 4.5 4.7 4.8 RCA 6L6GC (mid 70's, made in _Japan_, didn't know they did that). Plate mA 27.6 36.9 41.7 Screen mA 1.3 1.8 2.0 Cathode mA 28.6 38.3 43.4 % error 3.6 3.8 4.0 NOS Sylvania 5881 (USA) Plate mA 36.5 Screen mA 1.6 Cathode mA 37.8 % error 3.6 (The % errors were calculated as 100*(Cathode - Plate)/Cathode) >From this, I'd have to guess that typical screen currents are in the 1 to 2 mA range. Its also apparent that the screen current will differ with the tube (comparing the three mid-bias range screen currents, for instance, Fender> RCA > Sylvania 5881) but I can't say whether the variation is typical of the type/make (eg RCA vs Sylvania) or whether different tubes of the same type would show similar variations. Also note that the screen current and error associated with the cathode resistor method increase as you bias your amp hotter. (I hadn't expected that). Anyway, the errors are all less than 5%, and they're on the safe side (ie measured current is larger than actual plate current, so you're biased colder than you think). By way of comparison, the error inherent with the transformer shunt method gives you an apparent plate current that is smaller than the actual plate current. Unlike the cathode resistor method, the error in the xfrmer shunt method is independent of the actual bias point (at least theoretically). Had I used a Fluke meter with an internal resistance of 5 ohms (which is all the Flukes I've checked), and given that the DC resistance of my xfrmer primary is 70 ohms, the error with the xfrmer shunt method would be -6.7%. The xfrmer shunt can give you larger errors than this if you've got higher meter resistance or smaller xfrmer resistance (we went through this stuff before in a.g.a - if your curious e-mail me. I've got the original post on that still). So I guess Father Mark was right when he told us that this could well be the case. (Annoying, how he's always right, in't ). Now, some of you astute persons will have noticed that in the above data, the sum of the plate and screen currents is always greater than the cathode current by about 0.3 mA. I'm writing that off at present to some systematic error with the experiment. (Different meters used in a non-random fashion, maybe I wrote a resistance value down incorrectly, or even measured one wrong, lots of possibilities.) But to you more thermionically informed persons, 0.3 mA couldn't possibly be grid current, could it? Okay, sorry for going on so long. Hope somebody finds this useful. Regards Scott H. (Oh yeah, PLEASE don't show this post to Mark Garvin. He has bad dreams when he hears about thermionic novices playing with high voltage ). (Jocularity aside, thanks to Mark for suggesting I do this. I learned alot).
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